Product Overview
The RealWear Navigator Z1 is an ATEX Zone 1 certified, intrinsically safe assisted-reality headset tailored for industries like oil, gas, mining, and pharmaceuticals RealWearExloc Instruments UK. Incorporating a modular FLIR Lepton 3.5 thermal camera, it provides real-time thermal visualization to detect gas leaks, equipment faults, or corrosion—all without occupying the user’s hands.
Key Features
Intrinsically Safe & Rugged Design
Certified for ATEX Zone 1, IECEx, NEC500 (C1/D1), and more—safe for explosive atmospheres RealWearExloc Instruments UK.
Built to withstand harsh conditions: IP66-rated, MIL-STD-810H qualified, and drop-tested to 2 m.
Thermal Imaging for Safety & Prevention
FLIR Lepton 3.5 thermal module captures temperature anomalies (–10 °C to 400 °C) to identify hazards early Exloc Instruments UKisafe-mobile.com.
Seamlessly switches between visual and thermal modes, aiding in leak detection, corrosion inspection, and predictive maintenance.
Powerful, Intelligent Computing
Qualcomm QCS6490 chipset + AI Core on Android 12 (AOSP) with WearHF interface supports fast, voice-driven workflows SynergizBusiness Wire.
Equipped with 128 GB internal storage, 8 GB RAM; high-resolution display (720p, 24° FOV) and 48 MP primary camera support documentation and remote support.

Enhanced Connectivity & Audio
Features Wi-Fi 6/6E, optional 5G (IS-certified), Bluetooth 5.2, and GNSS for location-aware tasks RealWearBusiness Wire.
Voice control optimized for noisy environments (up to 95–100 dBA) supported by four noise-canceling microphones Synergizisafe-mobile.com.
Comprehensive accessory ecosystem includes various mounting options, hot-swap battery, hard hat clips, and IS-rated peripherals.
Product Includes (Navigator Z1 with Thermal Camera Kit)
RealWear Navigator Z1 headset
Thermal Camera Module
Tri-band strap, battery pack, USB-C cable (IS-safe), and Torx8 screwdriver
Protective carry case, quick-start guide
24-month Service and Support Pack RealWear
Use Cases & Benefits
Detecting gas leaks or emissions via thermal imaging to prevent hazardous incidents, Inspecting pipelines and equipment for thermal anomalies indicating corrosion or failure realwear.com.
Performing hands-free maintenance and thorough inspections, reducing downtime and reliance on RFID or handheld devices Business Wirerealwear.com.
Quick Summary Table
| Specification | Details |
|---|---|
| Certifications | ATEX Zone 1, IECEx, NEC500, IP66, MIL-STD-810H |
| Display | 720p HD, 24° FOV, outdoor visible (~0.35") |
| Cameras | Visual: 48 MP, Thermal: FLIR Lepton 3.5 (160×120) |
| Performance | QCS6490 AI Core, Android 12, 128 GB storage, 8 GB RAM |
| Connectivity | Wi-Fi 6/6E, optional 5G, Bluetooth 5.2, GNSS |
| Audio | Voice control up to 100 dBA, 4-mic noise canceling, loudspeaker |
| Battery | Removable 2550 mAh Li-ion, full-shift life |
| Weight | ~383 g |
Why It Stands Out
The RealWear Navigator Z1 with Thermal Camera redefines industrial wearable technology by combining safety compliance, high-fidelity visual and thermal imaging, robust connectivity, and AI-powered hands-free operations. It’s tailor-made to support frontline workers in hazardous environments, boosting safety, productivity, and operational efficiency across industries.





